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Level filling machines
Many liquid manufacturers struggle to maintain consistent fill levels when working with multiple bottle shapes and glass containers. Filmatic’s level filling machines is engineered specifically for these environments, delivering stable fill heights that enhance product presentation while supporting efficient, automated filling operations.
Level filling is the most widely used technology in liquid packaging. If you’ve ever picked up a bottle of water, juice, or milk from a store shelf, there’s a good chance it was filled using a level filling machine. At Filmatic, we’ve been manufacturing these systems for 46 years, helping manufacturers grow from their first production line to filling millions of bottles annually.
Filmatic level fillers are commonly used for products such as water, milk, juice, ice tea, and edible oils, where consistent fill lines and stable product handling are essential.
What is Level Filling? Level filling is straightforward: every bottle fills to the exact same visible height, regardless of slight differences in bottle size. This creates perfect shelf appearance and ensures consumers see consistent product levels in every container. The technology works through gravity where liquid flows into bottles until it reaches a preset level, then automatically stops.
Why Manufacturers Choose Level Filling:
- Visual Consistency: Every bottle looks identical on shelf, critical for brand perception
- Proven Reliability: Simplest filling technology with fewest moving parts
- Easy Maintenance: Mechanical operation means straightforward troubleshooting
- Product Versatility: Handles everything from water to milk to edible oils
- Scalable Production: Same technology works from 3,000 to 36,000 bottles per hour
Range of Level Milling Machines
We manufacture six models of level filling equipment. Each of these models serves specific production needs, from startups to high speed operations. The technology is the same, proven level filling principles refined over 46 years. What changes is capacity, features, and the production environment each range is designed for.
E1 Range
Bottles: 250ml – 5 000ml
Machine Model – FRL8-LS3-E1
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Our newly designed E-range rotary level filler with the same production functionality as the fully automated rotary level fillers, only at a lower initial and running cost in the long term, specially designed for customers that wishes to enhance their production from using semi-automatic filling machines to fully automated filling machines.
Designed to handle plastic (HDPE, PVC and PET) bottles ranging from 250ml up to 5 Liter bottles, capping performed either by a safety frame mounted waterfall unscrambler, or a vertical- or horizontal unscrambler as the second option, ranging from 28mm to 46mm cap sizes.
N1 Range
Bottles: 250ml – 5 000ml
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Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.
With machine configurations including a 8 and 12 Head Rotary Level Filler, either neck handling or base handling, we at Filmatic promise to provide our clients with the needed flexibility and the luxury of choice in providing more than one filling and capping solution.
Suitable for filling non – viscous products such as water, milk, juice, ice tea, etc.
N2 Range
Bottles: 250ml – 5 000ml
Machine Model
Screw Capping- FRL10-LS-B-N2 | FRL12-LS-B-N2 | FRL20-LS-B-N2
Foil seal: FRL12-T6-N2 | FRL20-T10-N2
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Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.
Specially designed for filling HDPE bottles that requires to be sealed using foil heat sealed application.
Designed and tested single or double foil punch capper in conjunction with the Rotary Level Filler.
Machine configurations includes a 12 and 20 Head Rotary Level Filler, base handling.
Suitable to fill products such as drinking yogurt, maheu, flavored milk, juices etc.
N4 Range
Bottles: 250ml – 5 000ml
Machine Model – FRL18-LS-B/N-N4 | FRL24-LS-B/N-N4 | FRL30-LS-B/N-N4 | FRL36-LS-B/N-N4 | FRL42-LS-B/N-N4
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Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.
Machine configurations includes a 18, 24, 30, 36 and 42 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.
Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.
N6 Range
Bottles: 250ml – 5 000ml
Machine Model – FRL30-LS-B/N-N6 | FRL36-LS-B/N-N6 | FRL48-LS-B/N-N6 | FRL60-LS-B/N-N6 | FRL66-LS-B/N-N6
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Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.
Machine configurations includes a 30, 36, 48, 60, and 66 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.
Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.
N3 Range
Bottles: 250ml – 5 000ml
Machine Model – FRL15-LS-B/N-N3 | FRL18-LS-B/N-N3 | FRL24-LS-B/N-N3 | FRL30-LS-B/N-N3 | FRL30-T15-N3 (Foil seal) | FRL30-T30-N3 (option for longer sealing time)
Fully Automated Rotary Filler Capper, available as flat screw capping or as a foil heat seal application, equipped with a HMI Interface for ease of operation.
Screw capping
Machine configurations include a 15, 18, 24 and 30 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.
Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.
Foil seal
Specially designed for filling HDPE bottles that requires to be sealed using foil heat sealed application.
Designed and tested single or double foil punch capper in conjunction with the Rotary Level Filler.
Machine configurations consists of a 30 Head Rotary Level Filler, base handling.