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Level filling machines

Filmatic Packaging Systems offers professional engineering services with regard to turnkey liquid packaging systems.

E1 Range

Bottles: 250ml – 5 000ml

Machine Model – FRL8-LS3-E1

Our newly designed E-range rotary level filler with the same production functionality as the fully automated rotary level fillers, only at a lower initial and running cost in the long term, specially designed for customers that wishes to enhance their production from using semi-automatic filling machines to fully automated filling machines.

Designed to handle plastic (HDPE, PVC and PET) bottles ranging from 250ml up to 5 Liter bottles, capping performed either by a safety frame mounted waterfall unscrambler, or a vertical- or horizontal unscrambler as the second option, ranging from 28mm to 46mm cap sizes.

N1 Range

Bottles: 250ml – 5 000ml

Machine Model – FRL8-LS-FB-N1 | FRL12-LS-FB-N1

Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.

With machine configurations including a 8 and 12 Head Rotary Level Filler, either neck handling or base handling, we at Filmatic promise to provide our clients with the needed flexibility and the luxury of choice in providing more than one filling and capping solution.

Suitable for filling non – viscous products such as water, milk, juice, ice tea, etc.

N2 Range

Bottles: 250ml – 5 000ml

Machine Model

 

Screw Capping- FRL10-LS-B-N2 | FRL12-LS-B-N2 | FRL20-LS-B-N2

 

Foil seal: FRL12-T6-N2 | FRL20-T10-N2

Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.​

Specially designed for filling HDPE bottles that requires to be sealed using foil heat sealed application.

Designed and tested single or double foil punch capper in conjunction with the Rotary Level Filler.

Machine configurations includes a 12 and 20 Head Rotary Level Filler, base handling.

Suitable to fill products such as drinking yogurt, maheu, flavored milk, juices etc.

N3 Range

Bottles: 250ml – 5 000ml

Machine Model – FRL15-LS-B/N-N3 | FRL18-LS-B/N-N3 | FRL24-LS-B/N-N3 | FRL30-LS-B/N-N3 | FRL30-T15-N3 (Foil seal) | FRL30-T30-N3 (option for longer sealing time)

Fully Automated Rotary Filler Capper, available as flat screw capping or as a foil heat seal application, equipped with a HMI Interface for ease of operation.

Screw capping

Machine configurations include a 15, 18, 24 and 30 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.​

Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.

Foil seal

Specially designed for filling HDPE bottles that requires to be sealed using foil heat sealed application.

Designed and tested single or double foil punch capper in conjunction with the Rotary Level Filler.

Machine configurations consists of a 30 Head Rotary Level Filler, base handling.

N4 Range

Bottles: 250ml – 5 000ml

Machine Model – FRL18-LS-B/N-N4 | FRL24-LS-B/N-N4 | FRL30-LS-B/N-N4 | FRL36-LS-B/N-N4 | FRL42-LS-B/N-N4

Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.

​Machine configurations includes a 18, 24, 30, 36 and 42 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.

Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.

N6 Range

Bottles: 250ml – 5 000ml

Machine Model – FRL30-LS-B/N-N6 | FRL36-LS-B/N-N6 | FRL48-LS-B/N-N6 | FRL60-LS-B/N-N6 | FRL66-LS-B/N-N6

Fully automatic Rotary Filler Capper, equipped with a HMI Interface for ease of operation.​

Machine configurations includes a 30, 36, 48, 60, and 66 Head Rotary Level Filler, either neck handling or base handling. Accommodating up to 3 different cap types and/or sizes such as 28mm, 38mm flat screw cap and 28mm sports cap.

Suitable for filling non – viscous products such as water, milk, juice, ice tea, edible oil (by adding vacuum valves) etc.

Gravity fed, level filling solutions

This filling system is the most widely used on Filmatic’s rotary fillers.  Containers are filled up to a preset filling level.  The level is set with the use of removable spacers.  The valves are highly suitable for single strength products such as water and juice, and handle foaming products such as milk with ease.  Recent developments on the level filling valves include a redesigned bellow that can be CIP’d without the need for disassembling the valve.  

Vacuum assisted, level filling solutions

This filling system is most often used for slightly viscous products such as edible oil.  A low level of vacuum is generated in the unfilled container, assisting the product to be sucked into the container.  This solution is limited to the used of rigid circular containers. 

Piston fillers

For more viscous products, and products with a solid content, the piston filler is a very viable filling system.  Pistons filling machines are volumetric filling systems, meaning that a set volume is discharged into the container during every cycle. 

Weigh fillers

Arguable the most accurate filling solution available.  This is also the most technologically advanced filling solution and as such the most expensive.  This system is often selected where high value product is filled.  Filmatic recently developed a weight filling system specifically aimed at filling foaming product such as milk at a production rate that compares favourably with the production rate of level filling solutions.  The newly developed system makes use of a pressurised supply system and a continually variable flowrate filling valve to achieve high production capacity with low foam generation.

Time filling

On the most basic Filmatic filler, time filling is used, where a valve is opened for a preset time.  This filling system is very accurate if the product is homogenous and consistent.  It is a lower cost solution but with a definite place in the entry level markets.

About 

Filmatic has a rich history of 40 years supplying turnkey bottling equipment to a wide range of liquid consumer markets.

 

Contact

+27(0)21 862 2192
info@filmatic.com

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